The plastic injection molding process begins with the melting of raw material in a heated barrel, used to mix the desired material prior to injection. Use cases for injection molding vary widely it can be used to manufacture molds and parts from tiny components to large automotive parts. Injection molding machines consist of two units: a clamping unit and an injection unit. Molds are usually designed by an engineer or industrial designer, who then further refines the mold with precision machining. Through the cooling process, it hardens to the shape of the cavity, creating the desired product. Injection molding is a manufacturing method in which molten material – commonly a thermoplastic or polymer – is injected into a mold in order to produce a part.Ī heated barrel mixes the desired material and injects it into a mold cavity. What is Injection Molding and How Does It Work? All of our tooling is built to Class 103, 102, and 101 industry standards. We offer injection molding PEEK, Ultem and other high-performance engineered resins, plus commodity resins such as polypropylene, polyethylene, polystyrene, ABS, and nylons.Īs veterans in high-performance polymers and engineered resins, you can rely on us to provide expert guidance on materials. No matter what process you decide to choose, contact a custom plastic manufacturer today.Aero-Plastics specializes in injection molding projects such as insert molding and other value-added services. Companies that specialize in CNC machined plastic can produce PEEK plastics of larger sizes and in more quantities. ARKPEEK will know exactly how to transform your exact PEEK material into the durable part that you need. If you know that you are in need of processed PEEK plastic, consider reaching out to PEEK plastic manufacturers. CNC plastic machining is ideal for parts larger than 600mm. No molds are needed in CNC machining, therefore reducing startup time and costs. The automated CNC machine is controlled by a computer that determines the path of the machine cutter according to the 3D file created. PEEK CNC machining is popular because it is the most efficient and economical option for the rapid production of prototypes and plastic models. CNC machined plastic is made by machining in the mass of a plastic block by milling machines with 3 axes with digital control. CNC machines process materials by following a coded programmed instruction instead of a manual operator. CNC, or computer numerical control, is the automated control of machining tools by a computer. For the best PEEK injection moulding performance, additives found in PEI plastic can be pre-compounded into PEEK plastic to make it ideal for injection molding.Ī PEEK plastic CNC machine is the second most common type of PEEK processing. To keep your PEEK plastic clean, keep any contaminants away during PEEK processing. If your PEEK plastic is in pellet form, you can dry them on trays that circulate in an oven for 2-3 hours. For the best PEEK injection molding process, it is crucial to keep the PEEK plastic clean and dry. Once the plastic cools and hardens, it's transformed into a strong and durable plastic part for your project or industry.įor PEEK injection molding, processing temperatures ideally need to be somewhere between 662☏-752☏. The plastic is melted into the injection molding machine and then into your customized mold. PEEK plastic is processed through an injection molding machine and unique molds to form raw plastic materials into the parts you need. Stable at elevated temperatures up to 170☌/338☏ MATERIAL SPECIFICATIONS & MECHANICAL PROPERTIES OF PEEK Read on to learn about the two different types of PEEK processing. PEEK plastics can be manufactured in two different ways: PEEK injection molding or PEEK machining. They are specially engineered plastics that are designed for very specific applications. PEEK plastics are not designed for every day or generic use. Many parts made from PEEK are found in environments where temperature or chemical exposure poses a problem. PEEK plastic is available in blocks, rods, sheets, pipes, powders, or pellets. PEEK plastic, also known as polyether ether ketone is a high-performance thermoplastic polymer. In today's advanced world, engineered plastics such as PEEK are sought after to replace metals and increase the performance of certain parts. Plastic has evolved tremendously since its first uses in society, and every day, new uses and modifications are discovered. HOW TO PROCESS PEEK MATERIAL | PEEK INJECTION MOLDING VS PEEK MACHINING
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